Causes of batch color difference in textiles

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Textile color difference fabrics

The factors that lead to batch color difference in textiles can be summarized as follows:

a. Different origins of fiber raw materials, as well as different batches and batch numbers, have differences in dye absorption rates;

b. Different origins of dyes, auxiliaries, and chemical raw materials, as well as different batches and batch numbers, have differences in the content of their active ingredients;

c. The rationality of cylinder configuration and cylinder arrangement in planning and scheduling (different models of dyeing machines have differences in color and luster, and improper cylinder configuration and planning arrangements are also related to batch differences and cylinder differences);

d. The standardization of the execution of process conditions is not only included in the dyeing stage, but also in all production links such as pre-treatment and post-finishing.

As long as there is a problem with any of the above four points, it will affect the batch color difference of textile fabrics. If the company’s technology and management are deficient, it is very likely that multiple influencing factors will occur concurrently, which will increase the complexity and difficulty of finding the real cause.

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