Self-innovation to strengthen the high-end textile industry chain – a report from the technical reform of a long-established textile enterprise in Youxi
Zhengquan Cloth Industry reduced its employment by two-thirds and increased its production capacity by more than 20 times; Dongxin Textile reduced its employment by half and increased its production capacity by more than double… Entering the Chengxi Park of Youxi Economic Development Zone, every textile household Enterprises are achieving transformation and upgrading through intelligent transformation to increase speed and efficiency.
Zhengquan:
From leather base fabric to knitted fabric
On the morning of September 9, in the spinning workshop of Youxi County Zhengquan Cloth Co., Ltd., machines were running at high speed, and workers were busy in front of the machines; while outside the workshop, porters were loading bundles of Bundles of knitted clothing fabrics products are piled on the truck…
“Thanks to the four-generation technological transformation process from technological transformation to additional equipment, even in the face of the continued slowdown in the growth of the textile industry, the company can ship out a truck full of more than 30 tons of goods every day with zero inventory. .” said Xu Shaozhen, chairman of Zhengquan Cloth Company.
Xu Shaozhen first produced plastic woven bags in Youxi Banmen. In 2008, he founded Zhengquan Cloth Industry, a medium-sized textile enterprise with an initial investment of only 50 million yuan. In order to meet the market demand, the company has tightened its “belt” and taken the initiative in technological transformation. In the past ten years, it has invested a total of more than 100 million yuan to realize the integration of texturing and warping processes and intelligent computer control, reducing the labor force by two-thirds and increasing the production capacity. More than 20 times higher than before.
“At first, rapier machines were used to produce woven leather base fabrics. However, as the market conditions changed, woven leather base fabrics could no longer meet the demand. Therefore, in 2010, I introducedWarp knitting machines, weft knitting machines and texturing machines were changed to produce knitted elastic fabrics. Later, the production of knitted clothing fabrics was upgraded…” Xu Shaozhen said that the next step is to introduce robotic equipment to solve technical work types. Recruitment problems.
Dongxin:
Old devices become smart phones
The technological transformation of Zhengquan Cloth Industry originated from Youxi County’s accelerated transformation and upgrading of the textile industry. In 2009, Youxi County was awarded the title of “Famous Leather and Fabric City in China”. In order to further promote the highquality development of the county’s textile industry, in the same year, Youxi County hired experts and professors from inside and outside the province to carry out top-level design and compile the “Youxi CountyTextile IndustryDevelopment Plan” has introduced a policy package to support and guide old textile enterprises to launch a self-revolution centered on technological transformation and upgrade to the high end of the industrial chain.
With the great attention and strong promotion of the county party committee and county government, like Zhengquan Cloth Industry, major old textile companies such as Dongxin Textile and Zhongtai Textile have also invested in technological transformation and self-revolution.
Dongxin Textile was established in 2003. At the beginning of its establishment, it only had 3 air-end spinning equipment. It was the first textile enterprise to settle in Chengxi Park of Youxi Economic Development Zone. In 2009, the company introduced new air-jet spinning equipment and increased its spindle spinning capacity from 5,000 spindles to 20,000 spindles. Since then, in order to cope with the complex and ever-changing economic environment, the company, guided by customer needs, introduced 132 rapier machines and began to produce leather base fabrics. After 2019, a two-for-one twisting machine was introduced, a twisting workshop was established, and the company switched to producing knitting yarn and other civilian products that require higher technology and management.
“Since this year, the company has invested more than 20 million yuan to dismantle all the air-jet spinning equipment and replace all the original spindle spinning equipment with new smart machines, which has greatly improved the level of automation. The number of employees has increased from more than 200 The number of people has been reduced to more than 100, and the number of spindles has reached 33,000.” He Biyi, the person in charge of Dongxin Textile Company, said that since the industrial transformation and upgrading, product quality has improved, orders have increased, and sales have expanded from the province to Guangdong and Zhejiang. In this area, both production and sales have prospered.
Yang Yi:
Old textiles march into concentrated areas
In order to help upgrade the dyeing and finishing industry in the county and create a 100-billion-dollar textile industrial cluster in Youxi, in accordance with the concept of “ecological priority, green development”, Youxi County Starting from chain construction, chain extension, and chain repair, a 1,200-acre dyeing and finishing concentration area was built to high standards, which promoted dyeing and finishing enterprises to withdraw from the city and enter the park. In June 2018, in order to promote the construction of the dyeing and finishing concentrated area in the south of the city, Youxi County formulated the “Overall Plan for the Transformation and Upgrading of the Dyeing and Finishing Industry in Youxi County”, starting from accelerating the improvement of basic supporting facilities, land concessions, production capacity incentives, park admission incentives, and relocation subsidies. Provide support in terms of loans, loans, etc., and set up a dedicated project team to provide full tracking services.
At present, high-end dyeing and finishing projects such as Dekun Weaving and Dyeing, Chuangyi Dyeing and Finishing, Greer Printing and Dyeing, Naqi Textile and Xin Youpeng Textile have been settled in the dyeing and finishing area. Workers are taking advantage of the fine weather to speed up the construction of factories. The park’s supporting centralized heating and centralized sewage treatment infrastructure construction is also in progress simultaneously.
Yangyi Textile and Garment Co., Ltd. is located in Longyi Village, Xinyang Town and was founded in 1987. Since 2009, the company has invested more than 20 million yuan in upgrading the industrial chain, achieving an annual output of 15 million meters of various gray fabrics, 26 million meters of PU leather base fabrics, and 3,000 tons of open-end spinning yarn. While strengthening itself internally, Yangyi Company attracted strong external support and cooperated with a textile company in the province to relocate the dyeing and finishing project to Chengnan Dyeing and Finishing Station.��Central District. Currently, the factory is under construction and is expected to be partially put into production by the end of the year.
“Currently, homogeneous competition in the leather base fabric industry is intensifying. In order to cope with the sluggish market, while ensuring the quality of the original products, the company plans to upgrade the leather base fabric industry chain, develop high-end products, and prepare for a new round of development. Enough kinetic energy.” Lin Chuantian, chairman of Yangyi Company, introduced.
Driven by leading enterprises such as Shunyuan Textile, the high-end textile industry chain is growing in Youxi. This has further promoted the self-innovation of old textile enterprises in the county, and the quality of the textile industry in Youxi County has been greatly improved. As of now, there are 66 enterprises in the county’s textile industry, with an output value of 20.47 billion yuan in 2020 and a year-on-year tax increase of 14.13%. From January to June 2021, the output value was 11.952 billion yuan, with a year-on-year tax increase of 37.18%, showing a good development trend.
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