Current status of intelligent manufacturing in my country’s industrial textiles industry and development prospects during the “14th Five-Year Plan”
1. Background of Intelligent Manufacturing
Currently, my country’s manufacturing industry has entered a new era of high quality development, and intelligent manufacturing is the only way to achieve high-quality development. Intelligent manufacturing is the product of the continuous and in-depth integration and development of advanced information technology and advanced manufacturing technology. With the innovation and development of technology, it shows a process of continuous iteration and evolution of the entire manufacturing system. According to different development stages and technical characteristics, intelligent manufacturing is divided into three paradigms: digitalization, networkization and intelligentization. Digitalization is the foundation of intelligent manufacturing, and networking is the foundation of digitalization. Basically, the industrial Internet and industrial cloud technology are used to achieve equipment connectivity and integration. Intelligence is the deep integration of artificial intelligence technology and advanced manufacturing technology, becoming the core driving force of a new round of industrial revolution.
Intelligent manufacturing is a large system that runs through all aspects of the entire life cycle of products, production, and services. It reshapes manufacturing production factors and production models, triggering major and profound changes in manufacturing development concepts, value forms, and industrial ecology.
2. Production characteristics of industrial textiles
The industrial textile industry has a good foundation for implementing intelligent manufacturing, and the development of the industry has also created huge demand for intelligent manufacturing.
Industrial textiles are mainly intermediate products. Except for some products (such as personal protective equipment), they all show very obvious characteristics of process production. Among them, nonwovens rolls The production is particularly outstanding.
Industrial textile production has a high degree of automation, single-line production capacity is relatively large, and the investment in production equipment is relatively high. Especially with the improvement of domestic equipment levels, the automation and digitalization level of production lines have improved significantly. With the gradual acceleration of production line production speed and the gradual increase of single-line production capacity, higher requirements have been put forward for product quality control. The energy consumption in the production process is high, and energy accounts for a high proportion in the cost structure. Therefore, quality control and energy consumption control of industrial textile production are a key issue in the industry.
At present, my country’s industrial textiles industry is growing rapidly, and the industrial structure is accelerating adjustment. New technologies, new products, and new models are constantly emerging. Enterprises have exerted great influence on advanced management and advanced manufacturing. needs. The phenomenon of difficult and expensive labor employment in the manufacturing industry has become increasingly prominent. Enterprises need to reduce labor employment, improve the working environment and reduce labor intensity through the implementation of intelligent transformation. Traditional management methods and production models have been unable to adapt to the ever-expanding enterprise scale and the need for refined enterprise management; intensified market competition and pressure from industrial upgrading have prompted enterprises to continuously improve product quality, reduce costs and improve customer service. level, the effect of traditional methods has almost reached its limit in these aspects. Industrial textile companies need to collaborate more closely with institutional users in product development and application, and constantly develop new business models.
3. Work carried out in intelligent manufacturing in the industry
The industrial textiles industry has officially launched intelligent manufacturing work in the industry since 2016, taking nonwovens as a key area of industry intelligence and taking informatization and digital construction as important means to enhance the industry’s advanced manufacturing capabilities. During the implementation process, the company has achieved phased results through high-standard planning, advance layout, and phased advancement.
China Industrial Textiles Industry Association (hereinafter referred to as the “Association”) has conducted a large number of enterprise surveys and held many seminars to understand the current situation and needs of enterprise intelligence, analyze the main models and implementation paths of intelligent manufacturing in the industry, and determine the industry’s “The main tasks of intelligent manufacturing during the 13th Five-Year Plan” period have formed the “Intelligent Manufacturing Implementation Plan for the Nonwoven Industry”.
The association has carried out pilot demonstration work on intelligent manufacturing for nonwovens enterprises in the industry. According to the situation of enterprises in equipment, information construction and internal management, and combined with the wishes of enterprises, the association has carried out two batches of smart manufacturing pilot demonstration work in the industry, with a total of 11 enterprises and 1industry Clustersparticipate in industry smart manufacturing pilot demonstrations. The association cooperates with Fucheng Street, Funing County, Jiangsu, to build an intelligent filter material park to promote the construction of the industrial Internet platform in the park and the intelligent transformation of key enterprises. The association organizes experts to diagnose the smart manufacturing situation of pilot units and provide professional advice, connect excellent supplier resources, and track the progress of smart manufacturing project implementation every year. After three years of hard work, the units participating in the pilot have made significant progress in the construction of smart production lines, smart warehousing, smart factories and industrial Internet platforms in the park. The three member companies of the association were selected as intelligent manufacturing pilot demonstration enterprises and intelligent manufacturing comprehensive standardization and new model application enterprises by the Ministry of Industry and Information Technology.
In 2017 and 2019, the associationlevel of flexibility and consistency. Develop and promote smart wearable products for sports, medical and health, safety protection and other fields, expand the application of smart textiles in geotechnical, construction, filtration and other fields, and improve real-time quality monitoring and predictive maintenance capabilities.
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