Gaoyang, Hebei: The “core” of science and technology leads the “intelligent manufacturing” of the textile industry
Walking into the spinning workshop of Hebei Hongrun Company in Gaoyang County, Hebei Province, it is spacious and clean, and the roar of machines is endless. The newly replaced automatic doffing, automatic tube swinging, and automatic packaging robot equipment are working in an orderly manner. Intelligentproduction lines inject new vitality into the development of enterprises.
“This year our company invested more than 60 million yuan to introduce automated robots for the three processes of doffing, tube swinging and packaging, and replaced 8 air compressors. By introducing automated robot production lines, work efficiency has doubled, and the replacement of air compressors It also reduces the company’s electricity consumption by 110,000 kilowatt hours per month. The advanced technical equipment not only reduces production costs, but also improves production efficiency and product quality.” Hongrun Company is responsible for People said, “After the upgrade of the Wusite foreign fiber machine with the magic eye function, the detection rate of foreign fiber has increased by 15% compared with before, making the yarn quality more secure.”
At Baoding Tuqiang Textile Co., Ltd., manager Han Wei only uses a mobile phone to understand the operation of each link of the company’s procurement, production, and sales, grasp the overall situation, and strategize to ensure raw materials, production, finishing, Sales and other links are effectively connected.
Tuqiang Company integrates ERP and MES functions and installs data collection equipment in sewing workshops and weaving workshops to integrate warping machines, air-jet looms, jacquard looms, cloth inspection machines, and fully automaticSewing machines and other equipment collect production data; then the collected data is transmitted to the cloud through the Xinhe Cloud software system. Workers in each process submit application tasks through real-name authentication and can view production tasks in real time. schedule.
“By combining MES and ERP into one, production efficiency is increased by 20%, operating costs are reduced by 15%, product upgrade cycles are shortened by 12%, defective product rates are reduced by more than 7%, and energy consumption per unit output value is reduced by 4%. “Han Wei introduced.
It is understood that Gaoyang County has encouraged and guided enterprises to innovate technological equipment and promote industrial upgrading through policy guidance, docking assistance and other measures. Since the beginning of this year, enterprises in the county have invested a total of more than 170 million yuan to update more than 280 sets of equipment. At present, Gaoyang County has 33 provincial-level industrial enterprise R&D institutions, 19 provincial-level “specialized, special and innovative” enterprises, and 4 provincial-level digital workshops.
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