Lianxi District Chemical Fiber Industrial Base: 5G + Industrial Internet helps enterprises transform and upgrade intelligent manufacturing

In 2021, ten departments including the Ministry of Industry and Information Technology jointly issued the “5G Application “Sail” Action Plan (2021-2023)”, which clearly requires the promotion of 5G modules and AR/VR, remote control equipment, machine vision and other industries The deep integration of terminals will accelerate the use of 5G to transform industrial intranets, create a benchmark for 5G fully connected factories, and further promote the integration and application process of 5G and the industrial Internet. The district’s chemical fiber industrial base took the lead in implementing it and actively cooperated with JiuhongNew Materials and China Mobile to build the district’s first 5G+ industrial Internet application smart factory.

Aiming at the constraints of the application of new technologies such as artificial intelligence and big data in the industrial field, as well as some new construction needs at the information level, Jiuhong New Materials, which settled in the district’s chemical fiber industrial base, took the lead in teaming up with China Mobile to develop the 5G Internet of Things. Multiple application scenarios such as connection number, intranet transformation, GIS technology, atmospheric environment monitoring, 5G + intelligent security, etc. support the factory to build stronger manufacturing capabilities, more flexible digital decision-making, and create a multi-scenarioIntelligent manufacturing system.

Personnel positioning safety management and control platform

Use China Mobile’s 5G base station positioning technology, GIS technology, and Internet of Things technology to create a location service system to enhance the perception of on-site human and vehicle activities and achieve real-time positioning monitoring, target tracking, historical trajectory query, and number of people and vehicles Functions such as statistics, camera linkage, violation alarms, and one-click calling for help improve the level of intelligence and visualization of people and vehicle safety control, effectively ensuring the safe production of enterprises.

Atmospheric environment monitoring based on 5G technology

Based on China Mobile’s 5G network deployment, an enterprise monitoring and early warning system has been constructed to achieve the goals of precise management and control of enterprise pollution emissions and safetyenvironmental protection. Monitors a variety of organic waste gases and is formulated according to environmental monitoring needs. For example: non-methane total hydrocarbons, chlorine, nitrogen oxides, hydrogen chloride, wind speed, wind direction, temperature, humidity, atmospheric pressure.

This environmental monitoring deployment realizes the automation and intelligence of Jiuhong’s atmospheric monitoring, enabling automatic unmanned operation of the entire system and automatic correction to ensure the accuracy of long-term measurements.

MES system

Based on the exclusive application deployment of China Mobile’s 5G network, combined with the monitoring means provided by the process visualization self-configuration tool, according to the actual needs of Jiuhong’s new material production process, the process data and management data are organized, processed and calculated to systematically Useful data results are displayed in the form of simulation diagrams, reflecting the actual operation of the production site system. Production managers can observe various indicators of the production site in real time through the system simulation diagram, thereby obtaining sufficient production information, monitoring the production status, and understanding the real-time production situation.

Through the system simulation diagram, managers can clearly see information from different regions, branches, and workshops on the same screen. Since the equipment data and process data are already in the system, the monitoring system deployed on the data server can capture various information from the system in real time, automatically and accurately through the mobile 5G exclusive internal network. Each equipment is under 24-hour monitoring. During the monitoring process, enterprise managers can check equipment status, process parameters, abnormal conditions, etc. at any time in the office, and through the system’s big data analysis function, extract and analyze various graphics and reports from massive data, and various equipment data , operating trends, and abnormal situations, managers can see them clearly at a glance, which achieves real-time and transparent management of the production process.

Lianxi District Chemical Fiber Industrial Base comprehensively promotes the construction of 5G+industrial Internet and achieves multi-point flowering. From the early expansion of industrial Internet application scenarios, to the construction of smart+5G interconnected factories, and then to the first 5G+smart chemical factory in the region, it continues to develop 5G and The infinite possibilities of industrial Internet integration and innovation have set a benchmark for digital and intelligent transformation for the industry.

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