Fujian deploys an innovation chain around the textile and apparel industry chain, moving from weaving to intelligent manufacturing

Walking into the production workshop of Lihua Smart Textile Project of Fuzhou Xinhuayuan Technology Group, the automated equipment is buzzing, the spinning processes are seamlessly connected, and there are only a few people in the workshop inspecting and debugging. “The current employment level per 10,000 spindles has been reduced to less than 12 people, the energy consumption per ton of yarn has been reduced by 35%, and product quality has been greatly improved.” said Liu Xianyu, executive deputy general manager of the Production Technology Department of Xinhuayuan Technology Group.

Fujian is a province with a large textile industry, with high industrial integrity and strong industrial chain competitiveness. In 2022, Fujian Province’s textile and garment industry will achieve revenue of 882 billion yuan, a year-on-year increase of 6.1%, and its volume will rise to third in the country. At present, it has become the consensus of more and more Fujian textile companies to promote the industry towards digitalization and intelligentization. Liu Xianyu told reporters that Xinhuayuan Technology Group continues to explore the deep integration of modern textile technology and new generation artificial intelligence technology, and has built an intelligent spinning factory with intelligent production, digital information, and visual management. It has independently developed a new generation of short-process intelligent spinning. The equipment has the characteristics of high speed and high output, short process flow, less labor, high production rate, less hairiness, smooth yarn, and good anti-pilling performance.

Regions with highly developed textile industries such as Shishi and Jinjiang are actively deploying innovation chains around the industrial chain. In 2017, Shishi City introduced Shishi China Textile Clothing and Accessories Industry Research Institute, National Textile Fabrics Museum Shishi Pavilion, ChinaTextile Industry Federation Testing Center (Quanzhou), China The Shishi Branch of the Textile Information Center continues to gather high-end talents in the textile industry around key links such as “dyeing and finishing improvement, fabric research and development, and garment design” to further supplement and improve the textile and apparel industry chain. We provide commissioned testing, technical consulting, standards and testing training, laboratory construction and planning and other service links to promote collaborative innovation throughout the chain.

In Jinjiang City, Huayu Zhengying Group began digital and intelligent transformation in 2015, and its subsidiary Huayu Weaving Co., Ltd. will obtain the single champion enterprise certification in the manufacturing industry from the Ministry of Industry and Information Technology in 2022. Su Chengyu, CEO of Huayu Zhengying Group, said that the company has achieved an efficient production model. Only 15 people can operate an 8,000-square-meter production workshop. The production cycle has been shortened from 30 days to 15 days, and the annual production capacity has reached more than 40,000 tons.

“Intelligent manufacturing, hardware equipment is part of it, and software driver is the core.” Lin Lin, head of the public relations department of Cabin Clothing (China) Co., Ltd., said that in the past, physical stores When a popular product is discovered, it will take at least one or two months from placing an order to production and then returning to the store. Now it only takes 7 to 14 days from front-end data feedback to production and distribution to stores.

Lin Yisha, founder of Qingchuang.com, believes that traditional industries seeking high quality development cannot bypass transformation and upgrading. Transformation and upgrading need to be based on the industrial chain and service supply chain. Through active collection and analysis of upstream and downstream data in the supply chain, the production and sales chain is shortened and first-hand transactions are realized. Saving merchants’ transaction costs is an important way to promote the sustainable development of the industry.

There are more than 4,000 shoe companies in Putian City. In 2022, the shoe and clothing industry will achieve a scale output value of 146 billion yuan, making it one of the local pillar industries. As the president unit of Putian Shoe Industry Association, Shuangchi Industrial’s “large-scale personalized customization of shoes” project was selected as an innovative application case of the Industrial Internet Platform of the Ministry of Industry and Information Technology, creating a new business model of “customizing shoes to measure.” Consumers stand on the world’s first “Foot-Knowing Bird” foot shape and foot pressure all-in-one collection analyzer jointly developed by Shuangchi and the Chinese Academy of Sciences. It can acquire 54 foot characteristic data within 15 seconds and give targeted suggestions. Consumers can also customize colors, patterns and even signatures online, and become users of the “Shu Shi” customization online mall after placing an order.

Orders are uploaded to the cloud and entered into the world’s first customized smart factory for footwear that meets commercial needs, jointly built by Shuangchi Industrial and the China Electronics team. The system automatically splits work orders and assigns processes and machines based on consumer foot type classification. , drives the whole process of production, and can complete production in 2 hours at the fastest, with a daily peak production capacity of 2,400 pairs. Chen Wenbiao, chairman of Shuangchi Industrial Co., Ltd., said that the production model of “consumers place orders first, and factories then produce” can increase the added value of product brands and services by 40%; at the same time, the company’s labor cost investment can be reduced by 70%, and material losses can be reduced. Reduced by 20%, product defective rate dropped sharply by 60%.

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