“Suzhou Weaving” Emerges as an Innovation Cluster

“Suzhou Weaving” Emerges as an Innovation Cluster

The textile industry is a traditional advantageous industry in Suzhou. During the Soochow period of the Three Kingdoms, it was known as “the land of silk and silk”. With the expansion of the industry and the prosperity of the market, it has won the reputation of “thousands of pieces of clothing and quilts are everywhere”. , the Suzhou Weaving Bureau established in the Qing Dynasty is world-famous.

In recent years, Suzhou has formed a number of textile industries with obvious professional characteristics, including Wujiangsilk sector, Zhangjiagang woolen sweater sector, and Changshu clothing sector. =”#FF8040″>Industrial Cluster Center, the industrial chain covers fiber, spinning, weaving, printing and dyeing to downstream clothing, home textiles and industrial textiles. Currently, Suzhou’s textile industry is deeply implementing upgrade projects such as enterpriseintelligent transformation and digital transformation, accelerating the construction of innovation platforms, and focusing on the construction of collaborative innovation systems.

The reporter learned from the Suzhou Municipal Bureau of Industry and Information Technology that the Suzhou textile industry has achieved remarkable results in cultivating high-end textile clusters. It ranks first in the country in total scale, complete industrial chain layout, and leading technological innovation level in the country. It has grown into an early stage. A world-class advanced manufacturing cluster with global influence and competitiveness has built new advantages to compete in the global industrial landscape.

Research core technologies and break foreign monopolies

In June 2019, Shenghong Holding Group from Wujiang Shengze and Donghua University took the lead in establishing the Advanced Functional Fiber Innovation Center, becoming the 13th national-level manufacturing innovation center in the country and the first national-level manufacturing innovation center in Jiangsu Province. This is also It is the first national manufacturing innovation center in the country led by private enterprises.

Over the past two years, the innovation center has built key experiments around functional fiber new materials, high-end fiber materials and textiles, and cutting-edge new fiber materials. We have established a technological innovation supply system supported by laboratories, pilot bases, national textile testing centers, etc., established a collaborative innovation system for industry, academia, and research with in-depth cooperation, and explored the establishment of an integrated innovation system that lays out the innovation chain with an industrial chain. A number of key core technologies Breakthroughs have been achieved and the results have been transformed.

As the leading organizer of the innovation center, Shenghong has always regarded innovation as the driving force for development, and has successively built a series of scientific research and innovation platforms such as a national enterprise technology center and a postdoctoral research workstation. In terms of core technologies in fiber and other fields, we continue to break international monopolies. Especially after the outbreak last year, research projects on fiber technology and products for emergency protection attracted attention from across the country and even the world. The Shenghong Joint Innovation Center has established a 10 million yuan “Shenghong·Emergency Support and Public Safety” fiber materials scientific research special fund to promote the industrialization of relevant subject foundations, key technologies and scientific and technological achievements. In less than one month, a total of 109 projects were received from key enterprises, scientific research institutions, universities and other units, breaking through 6 key technologies and forming 11 innovative production processes.

This year, Shengze has launched another 200 intelligent transformation projects. Intelligent transformation and digital transformation have injected innovative vitality into the traditional textile industry, promoting the gorgeous transformation of silk textiles from “fabrics” to “materials” and from production to production. Manufacturing is developing towards diversification and high-end development such as R&D, trade, and fashion.

Including Shengze, Suzhou’s textile industry has formed a large number of “one township, one product” characteristic towns, with two 100-billion-level bases in Wujiang and Changshu. With the comprehensive integration of industrial chain, innovation chain and value chain, “Suzhou Weaving” deepens cross-bordere-commerce, builds a cross-border e-commerce public service platform, and is a one-stop foreign trade comprehensive The service has attracted many buyers to settle in, and the pace towards a world-class high-end textile industry cluster has become more and more steady.

Toward intelligent manufacturing and innovate the industrial chain ecology

Through intelligent manufacturing, Suzhou’s textile industry promotes industrial structural adjustment that combines stock optimization and incremental innovation. On the one hand, it uses intelligent transformation to upgrade equipment, and on the other hand, it opens up the data flow of the entire textile industry chain and carries out business model changes. , realize large-scale personalized customization to improve user experience, and innovate the upstream and downstream ecology of the entire industry chain.

In the traditional impression, clothes with high wool content often cause people to suffer from “static electricity” in dry winters. Pilling and shrinkage are often labeled as “wool sweaters”. A fabric with a high wool content developed and produced by Suzhou Huafang Group Wool Textile and Dyeing Co., Ltd. not only has good electrical conductivity, but also has key indicators such as breaking strength and static shrinkage that are much higher than national and industry standards. This product was selected The first batch of “Made in Suzhou” brand certification list.

In the company’s production workshop, the reporter saw that there was no visible dust on the ground, no flying lint in the air, and the entire production environment was very clean. Huafang has introduced high-end wool spinning and dyeing equipment. While increasing output, it has continuously improved the process during the production process and carried out various special finishes such as moth-proof, anti-shrinkage, anti-wrinkle, waterproof, dust-proof, and gloss enhancement.

Huang Zurong, production section chief of Huafang Group Wool Textile and Dyeing Co., Ltd., introduced that the “wool polyester serge” fabric developed and produced by them uses high-quality Australian wool raw materials.The continuous improvement of the early process has made this fabric feel flexible and elastic; after adopting internationally leading spinning, weaving and finishing processes, the static shrinkage of the fabric has been reduced, and the dimensional stability has been well maintained. At the same time, the fabric’s resistance to breakage makes the garment more durable. The use of conductive fibers also gives the fabric better conductivity and antistatic properties, making it capable of handling more complex working environments.

Currently, Suzhou’s textile industry is in a critical stage of transformation and upgrading. A complete industrial supporting system and advanced manufacturing capabilities are the key factors for thetextile industry An important foundation for the development of highquality , the deep integration of advanced technologies based on the Internet, big data, and artificial intelligence with traditional manufacturing has improved the quality of the textile industry. The efficiency provides technical support, and the upgrading of the consumption structure provides market space for the textile industry to move towards the mid-to-high end.

In the new development pattern of “dual cycle”, Suzhou’s textile industry is constantly moving forward on the development path of intelligent manufacturing. Textile materials are developing from wearable to wider fields, meeting the needs of improving the quality of life and meeting special industries.

Precise support, policy guidance and new chapters

The gathering of leading enterprises in the textile industry in Suzhou and the high market share of their products provide good conditions for industrial innovation. Shenghong Group’s main products polyester silk and printing and dyeing fabrics have a market share of 6%; Huafang Group’s main products various yarns have a market share of 3%; Bosideng’s main products down jackets have a market share The rate is 40%.

Haitai Textile started with Japanese water-jet looms and Korean pulp sizing. After 17 years of hard work, it has become a national high-tech enterprise with a national postdoctoral workstation and 3 to 5 authorized invention patents every year. It has become an industry leader in the fields of microwave anti-wrinkle, anti-knife, moisture-wicking sports fabrics and other products. But the company’s chairman, Shen Li, has always remained sober. He believes that anything that can be bought with money is worthless, and companies must maintain their pursuit of innovation and quality.

The Suzhou Enterprise Service Center spent a year conducting research on the city’s textile industry cluster. The research report states that cultivating high-level innovation clusters is the only way for Suzhou’s textile industry to move up the middle and high end of the global value chain.

According to the person in charge of the center, Suzhou has gathered a group of leading enterprises with strong international and domestic competitiveness and industrial chain integration capabilities. It has 9 tens of billions of enterprises such as Hengli, Shenghong, and Bosideng. The city’s scale Shanghai textile enterprises focus on intelligent equipment, intelligent operations and intelligent products to promote the level of intelligent manufacturing and continuously enhance the strength of innovation carriers. For example, Dongdu Group has developed an intelligent garment hanging system, which uses IoT technology to control the path movement of the hook, enabling simultaneous processing of multiple varieties and specifications.

It is understood that Suzhou will study and formulate the “Suzhou City’s Action Plan to Create a World-class High-end Textile Cluster” based on existing policies, and cultivate “three major sectors” around the industrial transformation of high-end textile clusters, technological innovation and transformation, and emerging business formats. , focusing on the improvement of manufacturing capabilities, industrialtalent introduction and training, new technologynew products achievement transformation, integration of large and medium-sized enterprises, and excellence The “1+3+6” landmark industrial policy system for high-end textile clusters has been researched and introduced in six aspects, including industrial chain construction and regional brand promotion, highlighting the orientation of supporting the excellent, supporting the strong and supporting the new, and tailoring support to key areas and subdivided categories. Measures should be taken to give full play to the “narrow nose” role of policy guidance, provide effective and targeted assistance, and strengthen support for industrial development.

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