Three chemical fiber companies were selected into the list of intelligent manufacturing demonstration factories in Jiangsu Province

On April 6, the list of 2022 Jiangsu Province intelligent manufacturing demonstration factories released by the Jiangsu Provincial Department of Industry and Information Technology ended. Two provinces under Shenghong Group Class-level smart manufacturing demonstration factories—the functionally modified polyester filament smart factory of Jiangsu Ganghong Fiber Co., Ltd. and the alcohol-based polygeneration smart factory of Jiangsu Sierbon Petrochemical Co., Ltd., as well as Jiangsu HengkeNew Materials Co., Ltd.’s functional polyester fiber smart factory is among them, demonstrating that the chemical fiber industry vigorously promotes the development of intelligent and drives chemical fiber The industry has achieved a new round of upgrading and highquality strength.

Shenghong Group:

Empowering the entire industry chain with intelligence

In recent years, Shenghong Group has adhered to the path of high-quality intelligent development and continuously improved the level of intelligent production. In addition, Jiangsu Guowang High-tech Fiber Co., Ltd. – functional polyester fiber intelligent factory, Shenghong’s provincial-level intelligent manufacturing There are 3 demonstration factories.

Jiangsu Ganghong Fiber Co., Ltd., which was selected as the 2021 Jiangsu Province Intelligent Manufacturing Demonstration Factory, is a high-tech enterprise focusing on the research and development, production and sales of differentiated functional fibers. Its functionally modified polyester filament smart factory Construction will be completed in December 2021.

Ganghong Fiber combines existing equipment and technology to deploy the “intelligent manufacturing” strategic plan, establishes a professional automation development team, and uses MES, 5G, artificial intelligence, intelligent manufacturing and other technologies to achieve automatic collection and analysis of production data, all-round Monitoring and full order tracking management. Establish an equipment management system to realize online diagnosis, fault repair and predictive maintenance of equipment faults.

Through the construction of smart factories, human-machine interaction has been realized, work efficiency has been improved, and unit operating costs have been reduced by 31.2%; through the use of intelligent equipment such as appearance inspection devices, the defective product rate has been reduced by 20%.

The alcohol-based polygeneration smart factory of Jiangsu Sierbon Petrochemical Co., Ltd. aims at digitalization, intelligence, refinement, and visualization, and builds a management command, monitoring, and management system based on production intelligence to realize the control of the entire factory. Centralized control, monitoring, operations and management.

Silban Petrochemical’s production equipment is equipped with smart instruments. Through Modbus RTU communication, it can realize all-round tracking from order placement to product production process, provide a unified data platform for enterprise production and operation management, and optimize the production control mechanism. Through the PI real-time database system, the production process data of all production devices are collected, and the production management process of the entire factory is monitored, scheduled, process technology analyzed and production statistics are carried out in real time.

Through the construction of smart factories, the intelligentization rate of Sierpan Petrochemical’s production and testing equipment exceeds 95%, the labor force is reduced by more than 20%, and the product qualification rate reaches 100%.

Hengli Group Hengke New Materials:

Maximizing the efficiency of raw materials, equipment and manpower

The Hengke New Materials Functional Polyester Fiber Smart Factory under Hengli Group is equipped with full-process automation equipment. By establishing DeltaV-DCS distributed control system, ERP, MES and other related information systems, it collects various production data and realizes production equipment For real-time monitoring of operating status, fault alarm and diagnostic analysis, Hengke New Materials has also established a factory-level industrial Internet to achieve 100% equipment networking rate. Through the system integration and interconnection of intelligent equipment and software-level basic networks, smart factories achieve the purpose of centralized management and control of the entire process and intelligent production, and maximize the efficiency of raw materials, equipment and manpower.

In recent years, the company has seized the new opportunities of “smart +” and “Internet +”, continuously improved the company’s internal operations, product development and manufacturing based on data, and built multiple smart factories and smart workshops. In the future, Hengli Petrochemical will continue to increase investment in research and development, continue to deepen the reform of green manufacturing and intelligent manufacturing, and use technological innovation as a bridge to continuously drive industry innovation and promote industry development. .

AAA

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